As any quench oil is used, its inherent properties of heat resistance, hardening ability, and finishing quality begin to degrade. A gradual buildup of particulate contamination causes this degradation in quench quality. Also, particulate contamination will promote cracking or distortion of steel parts.
Oxidation occurs in quench oil as it is exposed to air or oxygen. At elevated temperatures, this oxidation occurs at a relatively high rate. Oxidation results in the buildup of organic acids and the formation of insoluble materials, or sludge. These insoluble materials increase the viscosity and decrease the finishing quality of the quench oil.
When the oil is exposed to elevated temperatures, thermal cracking may occur. This thermal cracking results in the formation of new materials; some are light, relatively volatile products that lower the flash point of the oil while others are heavy, less volatile materials that increase the viscosity of the oil.
You may face the following problems with your quench oil:
Uneven cooling on parts
Non uniform hardening
Increased thermal cracking
Diminished resistance to heat
Deterioration of hardness or finish
What is Solution on this: Karroter Technique Pvt. Ltd. involve in manufacturing of pressure driven high speed centrifugal oil filters. This technology is worldwide proven and majority OEMs are using this technique to remove solid, tiny, submicron particles from the oil. Our higher quality and modified version of centrifugal oil cleaner has higher separation ability as compared to traditional centrifuge filter technology available in the market. this is completely offline and multiple pass filtration technique which can remove solid particles from oil down to submicron level.
Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, diesel engines, power plants, textile industry, landbased engines, boilers and furnaces etc.
Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.
We have different models of centrifuge filters suitable for different oil capacities. Multiple centrifuge filters can be fitted on quenching oil tank. We can cater oil capacities up to 30 KL quench oil.