KARROTER TECHNIQUE PRIVATE LIMITED

As any quench oil is used, its inherent properties of heat resistance, hardening ability, and finishing quality begin to degrade. A gradual buildup of particulate contamination causes this degradation in quench quality. Also, particulate contamination will promote cracking or distortion of steel parts.

Oxidation occurs in quench oil as it is exposed to air or oxygen. At elevated temperatures, this oxidation occurs at a relatively high rate. Oxidation results in the buildup of organic acids and the formation of insoluble materials, or sludge. These insoluble materials increase the viscosity and decrease the finishing quality of the quench oil.

When the oil is exposed to elevated temperatures, thermal cracking may occur. This thermal cracking results in the formation of new materials; some are light, relatively volatile products that lower the flash point of the oil while others are heavy, less volatile materials that increase the viscosity of the oil.

You may face the following problems with your quench oil:

• Sludge bild-up
• Uneven cooling on parts
• Non uniform hardening
• Increased thermal cracking
• Diminished resistance to heat
• Increased oxidation
• Deterioration of hardness or finish

What is Solution on this: 
Karroter Technique Pvt. Ltd. involve in manufacturing of pressure driven high speed centrifugal oil filters. This technology is worldwide proven and majority OEMs are using this technique to remove solid, tiny, submicron particles from the oil. Our higher quality and modified version of centrifugal oil cleaner has higher separation ability as compared to traditional centrifuge filter technology available in the market. 
this is completely offline and multiple pass filtration technique which can remove solid particles from oil down to submicron level.  

Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc.  
Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.  
We have different models of centrifuge filters suitable for different oil capacities. Multiple centrifuge filters can be fitted on quenching oil tank. We can cater oil capacities up to 30 KL quench oil. 
Our centrifugal oil filters are more effective  than the imported Mann Hummel centrifugal oil filters, Glacier filters. Addition to that, we are less expensive than any other German or England made or Pleasent Enterprises, Chennai dealer centrifugal oil filters. Increase life or prolong cleaning frequency of the existing 20 micron wire mesh filters, spin on filters, cummins filters, fleetgaurd filters, hydac filters, parker filters, CJC Jensen filters, kleenoil filters, celluslose fibre filters etc. We can name centrifuge filter as Centrifugal Oil Cleaner, Centrifugal Oil Cleaners, Centrifugal Oil Cleaning System, Centrifugal Oil Cleaning Systems, Centrifugal Engine Oil Cleaner, Centrifugal Engine Oil Cleaners, Centrifugal Oil Filter, Centrifugal Oil Filters, Centrifugal Oil Filtration Machine, Centrifugal Oil Filtration Machines, Centrifuge Oil Filtration System, Centrifuge Oil Filtration Systems,Contamination Recovery Centrifuge, Sludge Recovery Centrifuges, Oil and Contamination removing machine, Thermic Fluid Cleaning System, Thermic Fluid Cleaning Systems Manufacturer, Supplier, Exporter, Dealer, Pune, Maharashtra, India

In general terms, furnace oil is any liquid fuel that is burned in a furnace or boiler for the generation of heat or fire. Various properties of furnace oil are density, specific gravity, viscosity, flash point, pour point, specific heat, calorific value, sulphur content, ash content, carbon residue, water residue etc. Increased amount or value of viscosity, ash content, sulphur content, carbon residue may affect efficiency of furnace or boiler directly. 

You may face following problems with the contaminated furnace oil

• Uneven flame length
• Frequent clogging of burner nozzels
• Inadequet fuel supply
• Lesser combustion
• Heat loss 

Solution:
Offline centrifugal oil cleaning systems can be installed on furnace oil storage tanks. These systems comes with in-built pump motor assembly which helps to circulate your oil through centrifuge filter round the clock without disturbing your operations and existing piping arrangments. Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc.  
Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc. We have different models of centrifuge filters suitable for different oil capacities. Increase life or prolong cleaning frequency of the existing 20 micron wire mesh filters, spin on filters, cummins filters, fleetgaurd filters, hydac filters, parker filters, CJC Jensen filters, kleenoil filters, celluslose fibre filters etc. Centrifugal Oil Cleaner removes very fine dirt from Oil upto 1µ and below, by Centrifugal force created in centrifuge rotor. Conventional filters can not remove such fine dirt from oil. There are no consumables hence no recurring cost. Collected dirt can be easily cleaned and the unit put back to use again. With clean oil, wear of tools and dies is reduced and job finish is improved. The oil need not be replaced frequently, thereby saving substantially on oil expenses and protecting Environment. Centrifugal Oil Cleaner works on reaction turbine principle. Oil enters Centrifuge under pressure and escapes through tangentially opposite Nozzles of rotor producing rotor speed upto 7000 RPM. The resultant Centrifugal force removes dirt from the oil, depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the oil tank by gravity. We can name centrifuge filter as Centrifugal Oil Cleaner, Centrifugal Oil Cleaners, Centrifugal Oil Cleaning System, Centrifugal Oil Cleaning Systems, Centrifugal Engine Oil Cleaner, Centrifugal Engine Oil Cleaners, Centrifugal Oil Filter, Centrifugal Oil Filters, Centrifugal Oil Filtration Machine, Centrifugal Oil Filtration Machines, Centrifuge Oil Filtration System, Centrifuge Oil Filtration Systems, Hydraulic Oil Cleaner,
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Cutting oils / lubrication oil are primarily used as a lubricant in the interface between the chips and the tool’s cutting edge, reducing process friction and aiding in chip flow. Cutting oils are also employed as a cooling agent to remove any process-generated heat, as they increase the rate of heat flow from the machining process.

This lubrication and cooling improves the surface finish of the machined work; however, contamination in the form of water, particulate, metal shavings, or tramp oil builds up over time and will compromise the finishing quality of the neat cutting oil / Lubrication oil.

Particulate contamination does not mean that the cutting oil must be disposed of and replaced. Our centrifugal oil filters effectivley removes solid contamination from any type of oil down to 1 micron which will improve finish quality by reducing part-cracking , distortions, and process friction.

Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc.
Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.  
We have different models of centrifuge filters suitable for different oil capacities. Increase life or prolong cleaning frequency of the existing wire mesh filters, spin on filters, cummins filters, fleetgaurd filters, hydac filters, parker filters, kleenoil filters etc. Centrifugal Oil Cleaner removes very fine dirt from Oil upto 1µ and below, by Centrifugal force created in centrifuge rotor. Conventional filters can not remove such fine dirt from oil. There are no consumables hence no recurring cost. Collected dirt can be easily cleaned and the unit put back to use again. With clean oil, wear of tools and dies is reduced and job finish is improved. The oil need not be replaced frequently, thereby saving substantially on oil expenses and protecting Environment. Centrifugal Oil Cleaner works on reaction turbine principle. Oil enters Centrifuge under pressure and escapes through tangentially opposite Nozzles of rotor producing rotor speed upto 7000 RPM. The resultant Centrifugal force removes dirt from the oil, depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the oil tank by gravity. We can name centrifuge filter as Centrifugal Oil Cleaner,
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Additional Information:

• Packaging Details: Wooden packing is mandatory

Thermal fluids are usually hydrocarbon based and can be either synthetic or organic. The fluids do not come in contact with the end products and can be heated to about 300°C in liquid phase systems. Thermic fluids are circulated through wood, gas, oil or electric heaters and are heated by heating elements, pumped to the process heat users and then returned at a cooler temperature to the heating elements to be heated again and pumped downstream in a continuous process. These organic heat transfer fluids are stable when operated below their thermal stability limit and not contaminated by outside factors. However, occasional overheating from extended contact with hot elements or exposure to atmospheric air results in contamination and the formulation of carbon insolubles which collect and deposit on the surfaces of the thermal fluid piping and at the heat users. This kind of fouling and build up of solids on system surfaces reduces the overall efficiency of the process. It also increases wear of dynamic seals on main process pumps and can even cause burnout or cracking of the heater surfaces. KARROTER TECHNIQUE offers you an easy solution to remove these carbon contaminants from the system. Our Centrifugal Oil Filtration Systems are known to help clean and increase the useful life of the heat transfer fluid and help maintain the efficiency of the entire process heating system. Our filtration system do not interfere with the normal operation of the hot oil circulation system by filtering the fluid on a continuous side stream basis.
Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc. Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.  
We offer customized filtration solutions which works on batch process. A complete automatic system as well as manual system can be installed with pressurised delivery option. We used to take batch of 500 lit oil in our process tank where our filtration system removes solid particles from oil and then clean oil can be pumped back in your system. Our centrifugal oil filters are more effective than the imported Mann Hummel centrifugal oil filters, Glacier filters. Addition to that, we are less expensive than any other German or England made or Pleasent Enterprises, Chennai dealer centrifugal oil filters. We can name centrifuge filter as Centrifugal Oil Cleaner, Centrifugal Oil Cleaners, Centrifugal Oil Cleaning System, Centrifugal Oil Cleaning Systems, Centrifugal Engine Oil Cleaners, Centrifugal Oil Filter, Centrifugal Oil Filters, Centrifugal Oil Filtration Machine, Centrifugal Oil Filtration Machines, Centrifuge Oil Filtration System, Centrifuge Oil Filtration Systems,
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Cone Crusher Produces Heavy contamination into Lubrication oil which can be removed by Centrifugal Oil Filtration equipments.

Heavy duty machines like cone crushers are used in aggregate and mining industries to create sized aggregate from big rocks.

One of the key operating systems on a cone crusher is the lube oil circuit. On larger crushers, the lube circuit pushes more than 800 liters of oil per minute through the crusher bearings. However these crushers run in some of the worst dirt filled environments. Airborne dirt continuously crosses through the bearing seals, dumping a tremendous amount of abrasives into lube oil circuit. If the dirt is not controlled, excessive wear and failure result. The impact is severe: shutdown of a cone crusher means loss of thousands of rupees while repairs are completed.

Solution: 

A major aggregate producer decided to apply our Centrifugal oil filtration system to reduce the dirt load in the bearing lube oil. This unit was mounted on top of the oil tank, gravity drained and supplied with oil using an 80 LPM pump.

Clean oil helps to reduce wear of

• Inner bushing             
• Eccentric bushing                   
• Horizontal bushing
• Floating bushing
• Frame bushing
• Friction disc  
• Bevel gear
• Bearings and seals
• Oil supply pumps, filters

Our centrifugal oil filters are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc.  
Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.  

We have different models of centrifuge filters suitable for different oil capacities.  

In a cone crusher, our centrifugal oil filtration system is directly installed on lube oil circuit tank with an additional pump motor. Other accessories will be provided with centrifuge filter for installation. By using our high speed centrifuge filter, heavy dust circulating in oil can be removed regularly. This helps to increase life of crusher parts like main shaft, inner bushing, eccentric bushing, horizontal bushing, friction disc, bearings and selas, floating bushing, bevel gears, spider bearing etc.

Our centrifugal oil filtration system can be installed on major cone crushers like Puzzolana, Terex, Propel, Sandvik, Proman, Metso, Nordberg, Titan, Apollo, Telsmith, HP, Diamond etc.

Our centrifugal oil filters are more effective  than the imported Mann Hummel centrifugal oil filters, Glacier filters. Addition to that, we are less expensive than any other German or England made or Pleasent Enterprises, Chennai dealer centrifugal oil filters. Increase life or prolong cleaning frequency of the existing 20 micron wire mesh filters, spin on filters, cummins filters, fleetgaurd filters, hydac filters, parker filters, kleenoil filters etc. We can name centrifuge filter as Centrifugal Oil Cleaner, Centrifugal Oil Cleaners, Centrifugal Oil Cleaning System, Centrifugal Oil Cleaning Systems, Centrifugal Engine Oil Cleaner, Centrifugal Engine Oil Cleaners, Centrifugal Oil Filter, Centrifugal Oil Filters, Centrifugal Oil Filtration Machine, Centrifugal Oil Filtration Machines, Centrifuge Oil Filtration System.

The cement and concrete industry tough operating conditions in the industrial marketplace, including heavy loads, shock loads, temperature extremes, exposure to the elements and the constant presence of contaminants such as cement dust. To run their operations, they use a wide range of equipment, including ball mills, kilns, crushers, vertical mills, bucket elevators, conveyor systems and mobile plants. We understands the important role lubricants play in cement and concrete operations. Our CENTRIFUGAL OIL FILTRATION SYSTEMS can have an immediate impact by increasing machine and oil life and decreasing maintenance costs. It focuses on removal of wear causing particles which are not removed by any conventional filtration.

Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc.  
Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.  

We have different models of centrifuge filters suitable for different oil capacities. 

In cement industry, our centrifugal oil filtration system is applicable for

• Slide shoe bearing oil filtration 
• Cement mill oil filtration
• Vertical raw mill oil filtration (VRM)
• Coal mill oil filtration
• Ball mill oil filtration 
• Roller Lubrication unit oil cleaning
• Generator Sets etc.

Increase life or prolong cleaning frequency of the existing 20 micron wire mesh filters, spin on filters, cummins filters, fleetgaurd filters, hydac filters, parker filters, CJC Jensen filters, kleenoil filters, celluslose fibre filters etc. With clean oil, wear of tools and dies is reduced and job finish is improved. The oil need not be replaced frequently, thereby saving substantially on oil expenses and protecting Environment. Centrifugal Oil Cleaner works on reaction turbine principle. Oil enters Centrifuge under pressure and escapes through tangentially opposite Nozzles of rotor producing rotor speed upto 7000 RPM. The resultant Centrifugal force removes dirt from the oil, depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the oil tank by gravity. We can name centrifuge filter as Centrifugal Oil Cleaner,
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Gear box oil will get heavily contaminated and will lead to machine wear.  Gear box parts can be expensive and time consuming to replace.  The amount of downtime for the machine to be fixed and productivity loss should also be considered.  Our centrifugal gear oil filtration systems will help minimize machine wearing, making sure that you stay up and running.

There are many factors to take into consideration when doing gear box oil filtration.  We gather as much information as possible regarding your application before putting together a system that we feel will solve your filtration problems.

Viscosity: Gear oil usually has a much higher viscosity than other oils.  A common misconception is that a stronger/faster pump is required in order to handle the high viscosity, when actually the opposite is true.  When you try to push a thick fluid through a precise filter element the result is a very high back pressure, which ultimately leads to poor filtration results or damaged filtration equipment.

Temperature: As temperature increases, the viscosity decreases, making it easier to filter without having a high differential pressure across the filter element.  It is important to find a balance as oil additives will be depleted as temperature increases.

In order to balance the properties of oil and filtration of oil, we Karroter Technique Pvt. Ltd. offers centrifugal oil filter which has no barrier inside to clogg or damage. 

This is completely offline and multiple pass filtration technique which can remove solid particles from oil down to 1 micron level.  

Our centrifugal oil separators are useful for industries like cement industry, power plants, shipping / marine industry, stone crushing industry, earth moving equipments, automotive and automobile industry, locomotives, fastener manufacturing, wire and cable manufacturing, textile industry, landbased engines, boilers and furnaces etc.  

Major application of centrifugal oil filtration machines is lube oil filtration, hydraulic oil filtration, gear oil filtration, furnace oil filtration, quenching oil filtration, thermic oil filtration, neat cutting oil cleaning, mineral based oil cleaning, synthetic oil cleaning, transmission oil cleaning etc.  

We have different models of centrifuge filters suitable for different oil capacities. Increase life or prolong cleaning frequency of the existing wire mesh filters, spin on filters, cummins filters, fleetgaurd filters, hydac filters, parker filters, kleenoil filters etc.  We can name centrifuge filter as Centrifugal Oil Cleaner,
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